I did tried the thread method once with dental floss (herd it on another forum), didn't work out. I bet it would work if the body was secured.
I think it might work if ran the thread across a panel saw, ya know the mini hacksaw. Here's how I think it would have to work.
1 drill a hole in the exsisting panel line
2 thread the hole and attach to the saw
3 cut way
Humm, I'm going to try that tonight.
I have had great resaults with a .010 drill bit, on corners just drill a succession of holes and file it when you get the panel opened up.
Edited by Plastic Freak, 02 October 2009 - 09:44 AM.