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Body and Chassis cutting?


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I’ve just recently gotten into modifying some kits doing rebuilds, I’m turning a mustang into a pro street style car but I need to cut the chassis to start. Of course we all know this stuff can be tough to cut with just a razor so I was curious to see what everyone else uses on projects like this to do the cutting.....

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I use an x-acto saw with medium teeth for cutting quickly through thick plastic (the miter box is pretty useless though),  x-acto saw blades held between my fingertips for tasks like chopping roof pillars, and occasionally a jeweler's bow-style saw when I need to make curving cuts.

Another method to use in a pinch when saw blades won't fit, is to use a piece of very thin cord with handles tied on either end, and draw the cord back and forth against the plastic until it starts to melt/cut through. This method generally requires a clamp or something to secure the work piece.

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33 minutes ago, iBorg said:

Where did you get a toothed blade for a Dremel. I haven't seen one of those for years.

Me neither, and I've been looking. I think they discontinued them about 20 years ago. They want you to use the cutoff wheels now. 

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Another saw I use, and probably could not go with out, is a Micro Mark mini mitre box with saw blades and handle. 

From cutting small pieces of aluminum tubing, to small square styrene, to roll bars, makes it easy and precise. 

Its $16.95 but we’ll worth it. 

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1 hour ago, iBorg said:

Where did you get a toothed blade for a Dremel. I haven't seen one of those for years.

 

29 minutes ago, Snake45 said:

Me neither, and I've been looking. I think they discontinued them about 20 years ago. They want you to use the cutoff wheels now. 

You haven't looked hard enough or in the right places, gentlemen. I get all kinds of swell stuff from Widget Supply.  Checkevous the Dremel Saw Blades, monsewers. :D

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What I need is a speed control for my Dremel. It's an old Dremel, good shape but it has the old variable speed box controller and it burned up something inside so now it's wide open or nothing at all ( plug straight into the wall), so I don't use it a whole lot and do most things by hand. I'm thinking maybe a pedal control would be good.

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17 hours ago, SfanGoch said:

 

You haven't looked hard enough or in the right places, gentlemen. I get all kinds of swell stuff from Widget Supply.  Checkevous the Dremel Saw Blades, monsewers. :D

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Very interesting, thanks! I don't actually need it for cutting; I found that the Dremel cutoff saw (used by hand) made a perfect ponce wheel for putting rivets on model airplanes, especially replacing raised rivets removed when joining and sanding fuselage halves and so forth. 

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35 minutes ago, Dave G. said:

What I need is a speed control for my Dremel. It's an old Dremel, good shape but it has the old variable speed box controller and it burned up something inside so now it's wide open or nothing at all ( plug straight into the wall), so I don't use it a whole lot and do most things by hand. I'm thinking maybe a pedal control would be good.

Get yerself a Dremel Micro 8050 cordless rotary tool. It can be had for about 72 bucks at Wally World.

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1 hour ago, Dave G. said:

What I need is a speed control for my Dremel.

How about this, for as low as $16.99 including shipping?

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https://www.amazon.com/KB-Electronics-8811005-Dial-Control/dp/B0087486N4?ref_=fsclp_pl_dp_6#feature-bullets-btf

It plugs into the wall outlet and your drill plugs into the bottom; it's a speed control for large fans. I found it by googling "plug-in rheostat".

Edited by ChrisBcritter
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One thing I didn't see mentioned but I find totally irreplaceable are Model Car Garage photoetch saws. They come in several different shapes and clamp in a #11 Xacto handle. They're super thin do you barely lose any material in the cut.

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1 hour ago, ChrisBcritter said:

How about this, for as low as $16.99 including shipping?

It plugs into the wall outlet and your drill plugs into the bottom; it's a speed control for large fans. I found it by googling "plug-in rheostat".

Can't knock the price for sure !

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21 hours ago, Fat Brian said:

One thing I didn't see mentioned but I find totally irreplaceable are Model Car Garage photoetch saws. They come in several different shapes and clamp in a #11 Xacto handle. They're super thin do you barely lose any material in the cut.

Like hot knife thru butter ! Love mine 

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