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Posted (edited)

For large scales, I make the rod ends myself.  I made a HSS tool for the lathe, shown in the pic below. The round end (~1/8" dia) was 'carved' with a dremel mototool cutting disk.

After making the round shape, I mill the flats or just hand file them while still mounted on the lathe.  I'm sure making such a tool is well within your capabilities.

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Edited by kensar

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