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Posted

Dog gone it Brad......now I can't get that tune outta my head!

Oh well, back to the Zonker.

As you can see in the photo the 1/6th die cast metal heads and plastic valve covers are way too big for this odd ball size heater. 1/8th parts are too small.

Azhead001.jpg

I didn't want to cut down the metal heads as they would add more weight to an already hefty engine........here's what I came up with.

I traced the bottom and top of the 1/6th head onto a piece of paper, reduced it on the 'puter and used the reduced copy as a pattern.

Azhead002.jpg

I cut the pieces from 0.20 sheet styrene.

Azhead004.jpg

Posted

I quartered a 1/8 TDR Hemi head and attached the pieces to the styrene part.

Azhead008.jpg

Bonded the other piece I cut from styrene to the TDR chunks.

Azhead009.jpg

I'll fill in those voids with plastic scrap later.

Posted

Cutting down this valve cover was a pain in the butt because of all the compound curves and indentations but here's what I wound up with.....still need to drill the plug holes and add the cover bolts. The textured paint is just the base coat, I'll be painting them flat black to simulate a "wrinkle" paint finish.

Anyone interested in seeing how it was cut down and assembled......if so I'll post pics of the other side as I do it.

Azhead013.jpg

Azhead014.jpg

Azhead016.jpg

Posted

Put a damper on the crank snout (harmonic balancer). Have to be able to time the thing so I added a timing mark & tab,

Started to tinker with some of the accessories...carbon fiber fan, alternator and coil.

AZdamper004.jpg

AZdamper001.jpg

Posted

Thanks Ray, stay tuned.....I may have another thing or two you haven't seen before.

Dem bones, dem bones, dem dry bones........don't go there Bart, I don't need another tune stuck in my feeble brain.

AZbones002.jpg

Posted

Ol' school cork valve cover gaskets and fuel proof carb gasket material just for good measure....

AZbones003.jpg

AZbones004.jpg

Coil and water hoses have been added...now I have to do hose clamps....man, it just never ends, mumble, mumble, moan & groan and so forth.

Just kidding, I'm having a blast building this thing...thanks for the inspiration Ira.

You know, there's been a lot of chatter about folks on evil bay having more money than sense, so just for giggles...when this thing is done, I'm considering listing it with a stupid price just to see what happens........should be interesting don't you think?

Posted (edited)

Mr. Bones isn't real fond of having his picture taken but I managed to grab a few shots when he wasn't looking......

AMrbones005.jpg

AMrbones001.jpg

Look in the background...I shot these outside and while I was shooting that potted pine withered & croaked!

Edited by GrandpaMcGurk
Posted

Here's a few close-ups.

AMrbones016.jpg

AMrbones015.jpg

AMrbones012.jpg

I was considering giving him a Mohawk but changed my mind and decided to make a teeny leather aviator cap & goggles instead....like the photo below.

AZcap2.jpg

Posted (edited)

I applied some waxed ship rigging cord with CA to bones skull to simulate the sewn seams and chin straps on the aviator cap.......I'm using electrical tape to do the individual panels as it looks like polished leather to me.

Abhat001.jpg

Abhat002.jpg

Edited by GrandpaMcGurk
Posted (edited)

Sick! You are one sick puppy, Don. The worst part is that I like it.

Ya think? You figure the handsome devil needs a "SHINY" gold tooth for a little extra bling?

Edited by GrandpaMcGurk

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