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50+ years ago, I built the 1933 Willys Malco gasser.  Evidently my memory isn’t what it used to be, or maybe I was just more accepting as a teenager, because I remember it being pretty cool.  So I picked up the AMT Willys Van kit and thought I’d do something a little different and build the panel wagon instead of the coupe.  Turns out 90 per cent of the kit is the coupe with a panel wagon body.

The flip front end didn’t fit the body very well.  To get the bottom of the front end to fit tighter to the body, I warmed it up and then pinched it in at junction between the fenders and side panels.  Once it cooled I checked the fit and then repeated until it fit better.  There wasn’t much lip for the front end to rest on the body, so I used some Evergreen .010 and .005 sheet to extend the lip and carved a deeper recess into the front end to match.

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I still have a little clean up to do with the back edge of the front end, but it’s much better.

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I replaced the non-functional hinge pins with some Evergreen .090” tube and then re-enforced the frame rails with some more Evergreen sheet (after I broke the driver’s side frame horn off, oopsie!)  I don’t remember anything mounting to the two half moon scallops in the frame right behind the front cross member, I think I’ll fill those in to beef up the front of the frame some more.  I cut another piece of the .090” tube to fit between the frame tubes and taped the frame, interior, body and front end together.  Then ran a heavy pin through all 3 pieces of tubing and glued the middle tube to the front end and let everything set until the glue set up.  Then I re-enforced all three tubes with some sprue goo.

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I cut out the floor pan to make room for the transmission and 3D printed a transmission tunnel after failing to make one out of sheet plastic.  I also made some new motor mounts to let the motor set lower in the frame and move the engine slightly forward so it wasn’t touching the firewall.

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With the motor moved forward the kit cross member/drive shaft mount(?) has a gap to the transmission, so I will be move it slightly rearward to become a drive shaft hoop for the longer driveshaft.  I made a transmission mount out of some more .090” tube and sheet styrene.  I may remake the transmission mount out of some smaller diameter tube or rod, as the .090" tube looks a little out of scale.

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Lots more work to do, so more to come later.

Nolan

 

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