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Chop & Section Jobs Made Easy


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While chopping the top on one of my 32's, I decided to try to use my dremel (as my saw was broke). While setting it up I noticed that the cutting stones I use are about 1mm thick. So I had a thought. I stacked three of them on the mounting screw, tightened them up and took a wack at a scrap piece of plastic, and sure enough, the hole it left was 3mm wide. I can now say with confidence that I chopped the top of my 32 Ford 2 scale inches (as I only used two). Seeing as you only make one cut (not two) the two pieces fit back together perfectly. It saved me a lot of filling & sanding time.

Just thought I would pass that on. :D

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Sorry jbwelda, I will try to take some pictures. I just figured that if you had a Dremel, you would be familiar with the piece for holding the cutting stones. It is a common piece as it holds several different styles of cutting stones, wheels and sanding disks. They are held on by a screw. I just realized you can put more than one disk on at a time.

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  • 3 weeks later...

Yes the stones are supposed to be for cutting metal, but have you ever tried it? They cut a little, then explode! They work much better on plastic. I have found that the speed depends on the plastic. For a cleaner cut, go a little faster. If you go too slow, the plastic just melts and gets "clumpy". When you have the right speed, it will, pardon the expression, be like cutting warm butter.

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Great tip. 8)

It occured to me looking at your pics that the same could be accomplished by putting a spacer between two steel cut off blades. The ones I use are about .005 thick. I get them at Coastal.

Make the spacer out of sheet Styrene of the desired thickness. The thin blades should cut down on heat build-up and the amount of plastic being cut.

That means we can chop tops even FASTER.

Now, how to speed up the finish work. :roll:

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