Codi Posted July 30, 2015 Author Posted July 30, 2015 tool I've been waiting for arrived today finally. here's the top of the intake done except for a few machining marks I have to remove yet. Next I'll make the plate that bolts to the lower portion of the intake and affix the top that you see in these pics. Then the throttle body. cheers, tim
blackbeard Posted July 30, 2015 Posted July 30, 2015 that's looking fantasic love how this is coming out
futurattraction Posted July 30, 2015 Posted July 30, 2015 That's prettier than pretty... Glad to see your update, Tim! I was starting to suffer from withdrawl.
Nytrozilla Posted July 31, 2015 Posted July 31, 2015 Yay Tim !!! That is a thing of beauty young man. I'm always thrilled to see progress.There is a CHANCE that I MIGHT have the hobby room up and running this weekend. Cross your fingers.I missed you man.
Codi Posted July 31, 2015 Author Posted July 31, 2015 Thanks Henry,Scott and Joe.........I waited what seemed forever for the tool and once I got this part done, couldn't help myself. Had some ideas on how to do the throttle body and couldn't wait to see if they would work out. The tolerances are down to just thousandths of an inch with what you're seeing here. I consider this a more than worthy replacement for the intake on the engine now. The hardest part will most likely be the removal and fitment of the new one. Tomorrow is the Mecum auction in Harrisburg with my 6 year old daughter.....no bench time for me. Cheers guys. Tim
Mooneyzs Posted July 31, 2015 Posted July 31, 2015 (edited) Tim... all I can say is Wow.... your work is so impressive and I am.just in awe. Sorta speechless right now. Edited July 31, 2015 by Mooneyzs
Codi Posted August 1, 2015 Author Posted August 1, 2015 (edited) Thank you fellas. Chris, when will we see some more of the funny btw? Well, today I machined the puke tank. Dual inlets from the engine, one drain on the back end, roof top vent AND what I really liked making was the "glass" oil level tube on the side of the tank......yeah baby!! This think sits on TOP of a penny it's that small. You can see how tight it is in the cage too. Getting so much closer to a final back end mock-up after I finish up a few small things on my new intake. Cheers, Tim Edited August 1, 2015 by Codi
Petetrucker07 Posted August 1, 2015 Posted August 1, 2015 Amazing. Looks like UPS just dropped it off from JEGS.
Mooneyzs Posted August 2, 2015 Posted August 2, 2015 Tim... your work is Flawless!!! That puke tank is gorgeous and turned out great. You know in the glass sight you should add some clear orange with a touch of brown added to make it look like there is a little oil in there. I have to tell you that I was on Sherlines website today, making a list of goodies that I would like to get from them and seeing which lathe and end mill that I was really wanting to go with. I am hoping to maybe get to the bench on the funny car possibly later tonight (no promises) or even tomorrow. I am debating about debuting a project that I have been planning out. here shortly. It will be a fun one for sure....lol
blackbeard Posted August 2, 2015 Posted August 2, 2015 that's coming along nicely and that puke tank looks great and when you said its getting a little tight and boy you were not kidding
bismarck Posted August 3, 2015 Posted August 3, 2015 That cage looks too nice to cover up with paint!!! stunning!!!
Art Laski Posted August 4, 2015 Posted August 4, 2015 Tim.This is continuing to be nothing short of fantastic. it's a treat every time I check in on this thread.Art
Codi Posted August 4, 2015 Author Posted August 4, 2015 Clayton, thank you sir.....that's quite the compliment.Chris, that's great news...be sure to get the rotary table, 3 and 4 jaw chucks, and the tilting table among the tools you'll be ordering. Must haves! My mill was a 5400DRO setup in metric as you know. Get the collet sets too that allow for a bit more precision in your machining. Whatever you spend on your mill, be willing and prepared to spend all most as much on various tools and endmills to get you going. Starretts "last word" is a must have a setup tool as well. I could go on, but you have your own ideas I'm sure. Thanks for your note on Henry too!Yeah Henry, that pic got my attention as I'm going to have to prep a list on how to assemble the entire thing so that I can be sure to access other pieces I'll have to install. Avoid painting myself into a corner as they say.Eric, I've been spending some time considering what color to paint it and I think I have a good idea so that it looks realistic, cool and complimentary to the rest of the metal work that won't be painted. Thanks!Art, been too long. Glad you checked it out and I've been keeping my eyes open for more on your sprinter. soon I hope! cheers to everyone, Tim
blackbeard Posted August 4, 2015 Posted August 4, 2015 its looking fantastic everything is coming out great
Codi Posted August 5, 2015 Author Posted August 5, 2015 Small update on the intake. The brass butterfly is made and there are 30 small bolts (cosmetic, not actual screws) on the top plate / portion of the manifold. The entire intake is a smidgen over 1". The small lip that the bolts are affixed to is only 1.15mm wide. I've done some mock-up visuals with the engine itself (pretty sharp I think) and now it comes down to removing the old one (not sure how to get that off since I used CA glue) without damaging anything else. The throttle body needs drilled for the butterfly shaft and a few small details added. Next pics will be of the intake ON the engine. (assuming all goes well) Cheers, Tim
blackbeard Posted August 5, 2015 Posted August 5, 2015 that is sweet looking love the little details you put into this part and every part you made for this fantastic build
Nytrozilla Posted August 5, 2015 Posted August 5, 2015 I got a visual of you at the lathe knocking out all of those nut/bolt bits. That's determination.Doesn't WalMart sell CA remover? If not, try nail polish remover. I heard that on Two and a Half Men. Something about something stuck to something on Charlie by Rose..........Hey, got the TV installed and did the main desk lighting today.
10thumbs Posted August 5, 2015 Posted August 5, 2015 Wow, now that's a lot of bolts!Are you going to plate them?
John Clutch Posted August 5, 2015 Posted August 5, 2015 Looking great Tim. And just for the record, your build and Pro Street's P/M build (and many others) are what inspired me to start modeling again after 30 years. Keep up the good work !!!!
Codi Posted August 5, 2015 Author Posted August 5, 2015 Thanks again guys. Michael, no, I like the contrast of the brass and alum. on the bolts. John, thank you for the note......that's the highest compliment a builder could receive in my opinion. Greatly appreciated. So, got the intake off and the new one sitting on top. Nothing lined up per se and a few details to address AND lousy pics (better ones later) BUT I was so pleased with how this turned out I just had to share. Comments welcome. Cheers to each of you! Tim
blackbeard Posted August 5, 2015 Posted August 5, 2015 that is 1 fine piece of shiney jewelry you have there love every little detail you put into this motor , bell housing and transmission its just like a model all by itself with out the being in the body love it
Ognib Posted August 5, 2015 Posted August 5, 2015 (edited) Nice!The close up shots tell the true story. Edited August 5, 2015 by Ognib
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