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1937 RR woody... I mean, "shooting brake"...


Harry P.

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For seating in the back, I was trying to decide whether I wanted individual benches along the side walls, or a traditionally placed rear bench seat. I went with the regular old bench seat. Mine is a very simple, with plain padded cushions (no pleated upholstery or anything fancy here... strictly utilitarian) and a folding back.

Here are the parts... rear "steel" panel and hinge arms of styrene, seat cushions carved out of chunks of basswood...

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Here's how the seatback goes together... the seatback cushion will be glued to this "steel" panel...

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The pivots will be sewing pins, and the seatback will fold flat, for extra storage room in back in case our hunting party bags a big old buck or bear or something! :lol:

The "metal" part of the seat will be painted gloss black; the cushions satin black to simulate leather. I'll mount it on a simple pedestal that will be glued to the floor.

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Harry, one thing that impresses me about your process is how you don't differentiate between "old school" and "new school" techniques. You just go with whatever works best for you and the results speak for themselves. Things like cardstock for the floors and carving basswood for the seats really go back to how this hobby began before the aftermarket was a thing, but you are not afraid to try new products like the Spaz Stix chrome as well. A lot of modelers get into a rut building the same thing over and over, but you find some way to make every project unique. Even if I don't always comment, I'm always watching your latest build (and looking for techniques to poach!) and am always blown away.

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Here is that roof frame, as seen earlier, all glued up and dry. You can see that the roof rails bend in two directions... arced both vertically (arc cut into the wood to follow the curve of the roofline) and horizontally (bent by boiling in water for a minute or two and then clamping in place until dry to follow the taper of the roof back to front). The vertical arc was cut first, while the pieces were still flat, then they were bent to create the horizontal arc. Small corner blocks were added for reinforcement...

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Looking at this frame upside down, you can see how the flat basswood panel will be glued in place to create the roof. Notice that I went with both a curved and flat roof... the roofline is arced as it runs over the tops of the doors, but the top of the roof is flat. I think this flatness combined with the arced roofline will look pretty good. Just a little design touch I went with to be a little different... :D

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After I glued the basswood roof panel into place, I carved some triangular-shaped strips of balsa and glued them to the inside joints between roof panel and side/front/rear rails, for reinforcement and to provide some "meat" for when I round over the corners of the roof from the outside. Like the old saying goes, you can never have too many clamps!

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I smoothed out and rounded the balsa strips on the inside with coarse sandpaper...

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and rounded the outside edges and corners using coarse sandpaper and sanding sticks...

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And finally, I used a high-tech modeling tool I have (my finger!) to apply Bondo on the inside of the roof to smooth everything out and bury the little corner reinforcement blocks. This is probably overkill, but I want a nice, smooth roof on the inside with smooth radii and curves all around. You'll see why later in the process...

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To give the roof a canvas texture, I used some finely-woven cotton (leftover sail material from a wooden ship kit). Contact cement was applied to the roof and the cloth...

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...and the cloth was carefully applied. With contact cement and the fairly fragile roof structure, you get one shot to get the cloth down smoothly. If I messed up, there would be no way to pull the cloth off the roof without destroying the roof itself. I got lucky. Special attention had to be given to the corners, as I didn't want the cloth bunching up and wrinkling there... I wanted smooth, clean corners...

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Finally, the excess cloth was trimmed off with a sharp X-acto.

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Speaking of the inside of the roof... here's a shot of the roof structure on a real RR woody. This isn't the only way to do the roof–seems like there are no two woodies exactly alike–but it's one way of doing it, and it's the way I'll be doing mine.

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But on my model this structure won't be "real," only simulated. This interior roof detail will be just about impossible to see once the model is on display, so no real reason to go nuts here. I'm not going to bother with bending wood to make the curved pieces, I'm just going to simulate the structure with strips of cardstock. It'll look close enough to real for me.

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First step is to cut a bunch of strips of cardstock for the structure. I'll cut a few extras in case I mess up.

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Then they get painted "Latte" with acrylic craft paint. No need to paint both sides–you'll only see one! ;)

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Then a coat of stain to match the color of the rest of the real wood on my woody...

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And off to the dehydrator. This is oil-based stain, so air drying would take forever. The dehydrator makes short work of it. :D

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While my roof strips are drying, let's jump to another aspect of this project.

I went with full wheel covers on my woody, because I like the look. I raided one of my Phantom II kits for the wheel covers, but the problem is that there are only four (the Phantom II kit doesn't have side mounts).

I figured I could scratchbuild two more wheel covers. I was initially thinking I could use a ping pong ball and cut a circular piece out of it to form the basic wheel cover, but after "doing the math" it became apparent that a ping pong ball's diameter is too small. A circular disk cut out of it would be too convex to make a realistic wheel cover. If I had a lathe I could easily machine the covers out of aluminum... but I don't have a lathe.

So now the question is... can I get away with full wheel covers on the road wheels and open, spoked wheels on the side mounts? Or is that weird?

Ideas? Suggestions? I'm open to anything... :D

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Here is the inside of the roof and my "fake" structure made of strips of cardstock. Now you can see why I wanted those inside radii to be smooth and clean... so that my fake top pieces can be glued to the surface and have smooth bends, to mimic the look of bent wood top supports.

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The unpainted edges are on purpose... that's where the glue will go when I glue this top to the framework on the body (seen in an earlier post).

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Big step... the roof is glued into place! There's no going back now... :lol:

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I won't paint the roof yet–the body will still get a lot of handling when I install the doors. I'll save painting the roof for last so the paint doesn't get scuffed or messed up.

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... scratchbuild two more wheel covers....

Ideas? Suggestions? I'm open to anything... :D

some K & B annealed brass sheet and a dapping block?

OR - get friendly with that member who just got his Mattel Vac-U-Form!

sorry - http://www.modelcarsmag.com/forums/index.php?showtopic=102410&hl=

Kit Basher .... i am really terrible with names, Sam.

Edited by southpier
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