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Posted (edited)

I started the front end of the

engine,  the water pump and magnetos. 

Like previously stated in many other blogs, the pump on the kit is nowhere near what it is in real life.  This is what the kit provides 

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what it should look like 

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And what I would like to do 

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As for the magnetos, I'll try to add the likage coming from the steering column stator shaft. 

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And also the 2 fans

Screenshot_20231014_080322_YouTube.jpg.1e9e77d7d7109dbdcb676508af7a8114.jpg

Edited by François
Posted

You've been making some spectacular accomplishments with this build.

You have impressive engineering and building skills

I'm just happy when I can get all four wheels to touch the ground simultaneously. 

David G.

Posted

Thank you David, that's very kind. 

A member from another forum noted that I made a mistake with the water pump. I assumed that the left side water pump connection was going to an outlet ( or inlet) on the engine block. It turns out that it's actually plugged. Looking at one of my ref pictures,  I can clearly see it now. That connection would have been used only on non-blown models where it would have been connected to a hose going back up to a thermostat 563170768_20231014_0750302.thumb.jpg.a48a51e25975e1b15770eb0b22fe4928.jpg

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Posted

The pump is almost done, just need to put the bolts on the front flange and a couple of black hoses and clips. Althougt it's not a very complex part,  it was a pain to print with the type of printer I have. I really need to get myself a resin printer.

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I also finished the handbrake linkage. Just need to chrome the lever.

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Posted

Following your build is like watching a magic trick in slow motion François.

There's always something amazing going on that I don't quite understand but find captivating.

David G.

Posted

Thanks David,  that's exactly what my boss used to say to me when I designed machines,  "don't know what you're doing or where you're going with this but I can't wait to see the result"

Posted

Up date time,  I've been busy on many fronts at the same time. 

 

1- Due to "peer pressure", I remodeled the water pump and from cover to better reflect the picture posted by nick. I had it resin printed instead of trying to print it myself.  The result should be alot better. 

 

The real thing

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The 3d model

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The new pump (still drying)

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And the cover plate (also still drying)

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2- I started to assemble the brake ajuster but I'm still missing a few aluminium parts that I need to fabricate. 

20231019_212859.jpg.821d323f12d4f9a59016aab4c0c974e6.jpg

3- I modified the steering wheel. The one on my ref car has plastic covering on the 4 spider branches.  In order to do this, I removed the center portion on the wheel, printed a new one, inserted 4 heat shrink tubes, glueds the 4 branches to the wheel and shrunk the tubes. Looks ok to me. I also started assembly of the stator control that mounts on the steering wheel. 

My ref car steering wheel 

Screenshot_20231019_221503_YouTube.jpg.083eab33309a7f22f11a92ec87be6e2b.jpg

The kit's wheel (sorry for the poor picture)

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Heat shrink test 

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All the parts ready to assemble 

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The finished wheel 

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and with stator control

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4- received the fans. I had to make a sanding jig to sand the mounting surface of the fan housing. They look very nice and they spin!

Jig and parts before sanding 

20231019_152955.thumb.jpg.fcb85c147ffb62693cf875138e8ba9b6.jpg

Housing in jig

20231019_153011.thumb.jpg.735aa902f155da159d349d02c48a9df5.jpg

Fan assembled 

20231019_155403.jpg.da2a414d82d8028d94cd6bd2c5849261.jpg

20231019_155347.jpg.e59b455a99e5a10a5a55b2a1a7546c75.jpg

Back from paint 

20231019_213009.thumb.jpg.e49cfca72eabf1908dcbf618f0a0d97e.jpg

5- started to instead the gazilion bolts on the engine block aluminium cover plates. 1 done. 2 more to go. 

20231019_160027.thumb.jpg.3e822c81ffbb89b82d76734cc59107fc.jpg

6- the engine block is all painted,  lower portion aluminium. Core black and top chrome.  

7- finalized the handbrake release lever

20231018_173333.thumb.jpg.c5f82aa2f267851df06f8341f5b9e0f2.jpg

 

Posted

Not much done today.

Fan assembly done.

20231020_213842

 

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And water pump face plate mounted. 

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It was noted that the steering wheel arms are maybe a bit big and I have to agree.  I'll reprint the center portion and see it I can heat shrink on a narrower arm and maybe compensate with the print the too thick heat shrink. 

Posted

I'm rethinking the steering wheel.  I really don't like my first try,  the heat shrink is too bulky and out of scale.  I even tried heat shrinking over a smaller section arm but that didn't work either,  the heat melted the plastic.  So I'm scraping the shrink idea altogether. I'm going to try using super thin rice paper tape (about .002" think) to simulate the plastic cover used over the spider arms.

So let me remind you of my goal.

Screenshot_20231019_221503_YouTube.jpg.0f96d6556bc9094b7b9d0bbc5d49683e.jpg

My first try with the head shrink. 

20231018_194213.thumb.jpg.7f394777934a712ac96cb27f3c59421f.jpg

my first rice paper test (not as bulky as the heat shrink)

20231021_092017.jpg.5798699b8637561a1d1403de21427001.jpg

the rice paper and newly printed wheel center

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l'm also slowly advancing with the engine dress up, I've got the second aluminium cover plate installed and drilled.  Still have to put the bolts on. 

20231021_100122.thumb.jpg.2e91f9fddeddba3bc2fe3aeacb5e7698.jpg

Posted

I assembled the brake adjuster today, I would need a strongher return spring to properly stretch the cable but my parts would not take the stress. But it still fonction as it should. The cable can be tensionned by turning the adjuster knob, this would have compensated for brake pad wear.

Here are some progress and finished pictures and a video of the working mecanism. 

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 Also redid the steering wheel using the rice tape described in my previous post.

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Posted

Almost done with the water pump.  After a bit of research, I finally figured out where the lower 'y' connection goes to.20231024_212115.thumb.jpg.242d1e22959651e240dc54bff3bd7b56.jpg

They connect on bottom of the radiator 

51002762706_16c3e46b80_z.jpg.ad1bf98ac18409ca1c6ffc7a55cd7e83.jpg

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Unfortunately,  the kit's radiator doesn't provide these connections. I can see more major modifications in my futur 

20231024_214709.thumb.jpg.f6b50f152e6144ae5e8a0fa77c87730c.jpg

Posted

I'll see what I can do with this one before scrapping it. I'll empty it out, give it the proper shape at the bottom and insert some mesh, I'll see where I stand after that. But that's for later. For now,  I'll concentrate on finishing the engine. Still have the plugs, wiring, coolant pipe, the advance/retard and throttle linkage and much more to do.

Posted (edited)

Made the spark plugs and plug wires today. Not sure I like the wire I used.  At .5mm dia, the scale is good (about 1/4" scaled up) but it's not as smooth as the ones on my ref car. I'lI look for something else. 

20231025_094806.jpg.5044e4f791dc2c17cfa08fbce44fdb60.jpg20231025_170355.thumb.jpg.d61368ea333d012d0a2cf5b96e1d4fd7.jpg

also installed the now finished water pump. Very happy with the result. 

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I started 3d modeling the magneto advance/retard ajustement linkage. Should look like this.

Screenshot_20231025_225208_Photos.jpg.2b4de080003132622ad7a3e9d8368810.jpg

I bought some liquid chrome markers. Very impressive !!

Edited by François
Posted

Since I wasn't sure how good it would work,  I went with another brand. 3 different size markers for 16$ instead of 1 molotow for 22$. I wouldn't use them on a large surfaces but for small parts and touch ups they seem to do the job. 

Posted

Did some more work on the throttle and magneto linkage. The parts are very small, not sure that they are printable. I would really have liked to be able to adjust the magnetos from the stator control on the steering wheel but I can't find any info on just how it's done. I know that there is a lever of some sort mounted at the end of the steering column but don't know what it looks like. 

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Posted

Francois, you forgot to say the brand name of the chrome markers you bought that cost much less than the Molotow when you kindly responded to my question.

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