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Thanks Mike. The header wrap was made from a cloth tape from the pharmacy (CVS house brand). After I painted it, cut strips and wrapped the header, and weathered it, I heated it with a cigarette lighter to give it a new memory. Hasn't come undone yet...

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After I test assembled the lap belts by bolting them into the frame and wrapping them over the seats I found they would not lay the way I wanted them to. So I had to mount them to the seats and forgo the lower mounting points. Not a real issue as they were not even visible once the seats were installed. All the stitching and labeling is done on the shoulder harnesses even the ones behind the seat.

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And here are all the lap belts. I’ll probably add some wear to the assemblies later, but they’re done for now…

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  • 2 weeks later...

This is the oil cooler. I made most of the housing when I was building the radiator, but I wasn’t happy with the first core. I used the same material (aluminum) and learned from my first attempt to make a better core. Then I finished the housing.

Yes, the core does allow airflow. I still need to make the mounting hardware and fittings.

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The brass frame is painted and it’s time to start building.

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21 months to the day I started making parts and it is now going officially into the assembly stage.

The pumpkin assembly for the differential went in first; I still need to make the cosmetic fasteners for it.

Next the fuel tank went in. I machined the fasteners for it today since it isn’t mounted on brass guides like the diff, the hardware holds it in.

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This is the DeDion tube with the rear calipers, rotors, outer CV joints/boots and lower shock sections installed. The black calipers are for the parking brakes and have the pads installed. Still more hardware is needed before I install this assembly into the chassis.

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Thank you Jake.

I got the rear suspension installed. Even after dry fitting each step along the way as I made the parts, it was an especially tight fit with the parts now painted. A much more delicate touch was required to assemble it this time.

I made over a dozen nuts & bolts as I went. I also made the limiting straps and clamps for the outer CV boots.

The suspension does operate.

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Just curious... are you building this in pretty much the same order as a real one would be done? I'm curious about you planned this out, so that any parts you install won't get in the way of any later parts or assemblies. I guess my question is... did you pre-plan the assembly sequence?

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