There's a couple of things that need to be done to finish the interior but I've been struggling with the convertible top boot for the last couple of weeks . I had planned on using the '59 Chevy boot but it didn't fit the curvature of the body very well and looked bulky to me . Still I worked on modifying the boot by adding plastic to the underside and shaping it to fit the body . That worked but made it even more bulky so I scrapped the idea . Not wanting to ruin the boot I decided to make another with my Vac-U-Form . This worked and I was even able to make it fit the body fairly well , but still it didn't look like the photos I've seen of the '60 Dodge convertibles .
Actually all of the Chrysler products from the era had nice low profile boots , almost flat , and that's what I wanted . I decided to start from scratch and make my own and after a couple of tries I've got something I can work with . I have photos showing the ones that failed but will just start with the final boot .
First I used some masking tape to make a pattern .
Then transferred the pattern to .020" sheet and drilled holes to clear the snaps on the body .
After adding some plastic here and there and some shaping it fits pretty good .
Next another piece was cut from .010" sheet . This gets glued on to cover the holes and will be the finished surface .
From the bottom side I used a small hammer and short length of rod to make the raised snaps . Not as even as I'd like but it's good for now .
A couple of photos with the boot placed on the body .
Probably could have used a thinner sheet to start with but I've been stalled on this long enough . Time to move on and revisit this when it's time to paint .