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Posted

Been very fortunate and learnt a lot from others over many years and being able to transfer some real world skills into scale builds helps a lot along the way.

Posted (edited)

Continuing on from after the tail shaft,

Attached the cover panels between the wheel tubs to the floor plate.
opRReYD.jpg

Flipped over the tub and set the chassis frame in place and traced.
PJdvKc9.jpg

tsOtuYP.jpg

Using the Dremel with a carbide burr. Opened up the end first, then cut the floor.
drXwaz8.jpg

SZAubTZ.jpg

Test fit.
2uEZ6yI.jpg

As mentioned will use this part from the kit
nxn9A1x.jpg

Checking out how to adapt the kit section of the tunnel.
1V8Ldxk.jpg

Needed to raise the kit section, cut 2mm wide strips of 1.5mm.
ZTAyZ0P.jpg

And attached.
AmLqNVV.jpg

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After raising, each end needed to be extended.
YmRvvl4.jpg

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Started at the front, cut a strip 8mm x 1.5mm
yVQVWva.jpg

Cut, glued and shaped. Then positioned and using a piece of 2x2mm transferred the fire wall angles.
Top section first.
ROaGQS9.jpg

Side vertical.
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Angle to the floor.
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After cutting realized the top was too low, so had to split and raise front edge.
hFTbnyh.jpg

Shaped the front and moved on to fill the gap at the back.
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Rather than try shape a piece to fit, found some square solid that fit.
7hr1lY2.jpg

vOadubk.jpg

Had to cut 2 pieces to fill the width of the tunnel.
3YO17SI.jpg

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Shaped and test fit, not attached. Still requires final shaping and prep.
rsU4LaH.jpg

qq4xwNv.jpg

mkUu16i.jpg

 

Once the trans tunnel is finalized, will move onto some roll cage work which should be in the next update.

Edited by Cool Hand
  • Like 1
Posted

Wow... just wow. All that fabrication is too nutty for my ability, but looks awesome.

I am assuming there will be a dry sump of sorts for the engine since there is no place on the oil pan for the pump. LOL

Posted
16 hours ago, Mattilacken said:

Awesome! I always get inspired when looking at your build! 

Thanks Anton always appreciate you commenting.

 Glad to know the build can inspire, also hope it can motivate you to work on your own builds.

13 hours ago, Rocking Rodney Rat said:

This is just too cool. We need to see more work like this going on here... -RRR

Thanks Rodney,

Most people would not have the time, to do a build thread like this one. They would be too busy working and living. LOL!

11 hours ago, Funkychiken said:

This is a masterclass of amazing work!

Thanks Atin appreciate you following along. Dont know if its a master class, just sharing the process.

6 hours ago, Sledsel said:

Wow... just wow. All that fabrication is too nutty for my ability, but looks awesome.

I am assuming there will be a dry sump of sorts for the engine since there is no place on the oil pan for the pump. LOL

Thanks Andy.

Yeah the sump is on backwards, not concerned about it.

But will entertain your critique and say the pump will fit under the front part and the pick up has been modified and extended LOL!

Posted (edited)

Last thing done to the trans tunnel, filling under side with epoxy.
hpPNBDD.jpg

After curing will sand smooth.
6xsVr6e.jpg
 
Moved on to the roll cage.

Prepared the inner roof
L3PNZVV.jpg

Cut down the glass to allow for a closer fit of the cage.
qlp2g1u.jpg

Tape of to prevent possible damage.
ezXkBN1.jpg

Removed glass locater pins and smoothed out a bit.
iTzdPnf.jpg

Started by roughing out with some 1.6mm aluminium filler rod. 
Used flat nose plier to bend.
Ir7cfjG.jpg

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Centred the rod.
xdd8nTT.jpg


Measured roof for the width of the top.
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Transfer to aluminium rod.
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Bend to suit.
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Measure distant from roof to door top.
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Bend.
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Shape adjustment. Benefit of using aluminium, easily adjusted and holds the shape.
cuV9Hy7.jpg

Test fit to check width in the tub.
Tq174iL.jpg

Repeated process for the front.
oKKDoem.jpg

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ookfEHc.jpg

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Transferred shape of the hoops to cardboard, used this as a guide when shaping the styrene rod.
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After roughing in the aluminium rod, re made with 2mm styrene rod.

Edited by Cool Hand
  • Like 1
Posted (edited)

Shaped the 2mm styrene rod then fitted and taped to the roof.
No1m1kW.jpg

After checking position added more rod to join the two halves together.
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Cut flush with bottom edge of rocker panel.
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Removed.
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Test fit in the tub.
t6d8Bx1.jpg

Measured bottom of frame to top of floor, about 7mm.
T5wACTJ.jpg

Marked 6mm as 1mm will go into the floor.
3oRg88v.jpg

Cut

1b462FU.jpg

Placed the cage in the tub and put body on, positioned cage and marked location.
umcO4XY.jpg

b1tVKAA.jpg

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As mentioned 1mm of cage legs will locate in the floor so the body need's to come down more, as seen in this pic.
WaL8Spv.jpg

Qd3Birs.jpg

So needed to drill holes in the floor 1mm deep to lower the cage and become permanent locaters for the cage.

After removing tub from the body, needed to correct cage position.
r7ar89a.jpg

Used some styrene shapes to make location holes a bit more accurate.
2x2mm square rod
meq64Zt.jpg

YruIexc.jpg

6x4mm
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1.2mm
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Location a bit more accurate.
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Drilled a pilot hole.
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Drilled out to 2mm.
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Test fit.
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More will be added to the cage and shown next update.

Edited by Cool Hand
Posted
3 hours ago, Cool Hand said:

 

Thanks Andy.

Yeah the sump is on backwards, not concerned about it.

But will entertain your critique and say the pump will fit under the front part and the pick up has been modified and extended LOL!

LOL.... Cool..... One of those new mini pumps... Yup, that's what it is! 

Posted

This build is simply awesome! I'm loving the scratch building and the level of engineering being displayed. Truely inspirational.

Posted
6 hours ago, Sledsel said:

LOL.... Cool..... One of those new mini pumps... Yup, that's what it is! 

Ah yes thanks for that.

5 hours ago, beeRS said:

This build is simply awesome! I'm loving the scratch building and the level of engineering being displayed. Truely inspirational.

Thank you very much Sonny

1 hour ago, schultz84 said:

Excellent ?

Appreciate you following along Philippe. Thanks

5 minutes ago, afx said:

Nice work on the roll cage, hugs the roof and the A pillars just as it should.

Appreciate the compliment JC.

Learnt to form the cage inside the body and against the roof from Remote Control drift car builders.

Posted

Added a few more pieces to the roll cage.
wO0DeEB.jpg

HsMNjMR.jpg

GV6MVJC.jpg

Needed to mod the ends of the dash to fit around the cage.
Wxl2krZ.jpg

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Got a bit carried away removing material from the dash ends and will need to tidy up the fit, bit loose.
G7vmVRI.jpg

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Few mocks with the body on.
MXX91I2.jpg

FdBd0fx.jpg

hfEFCcG.jpg

vvpSMXK.jpg

  • Like 2
Posted

When you first make the roll gage using aluminium tube, and then re-shape it with plastic tube, can you make the aluminium tube straight again and re-use it for another gage or does it snap broken? 

Excellent building so far, I really enjoy watching it. 

Posted

 

I said at the beginning of this thread, one of the best chassis building tutorials I've seen !

Your very humble when complimented , but this is exceptional building and engineering Luke.  

So many tips and tricks I'll be saving this thread, and hopefully trying some of these things myself !

Look forward to more on this one mate, such an awesome build !

 

 

  • 4 weeks later...
  • 5 months later...

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